Welcome to EDI TEXTILE, which is a professional manufacture with textiles of fabrics and blankets with more than 20 years experience. Our 100% polyester flannel fleece with a low Minimum Order Quantity (MOQ), we offer the perfect solution for businesses of all sizes. Ensuring a sustainable and eco-friendly choice. Explore the benefits of our flannel fleece today.

In this article, we will explore what natural flannel fleece is, how it differs from regular coral fleece, and the advantages of flannel fleece. We will also discuss its production process and answer some frequently asked questions.

1. What is Flannel Fleece?

Flannel fleece is a delicate and soft fabric. Our flannel is made of polyester fiber material, and the surface is processed with fluff, with short and dense fluff, providing a warm and comfortable touch. Flannel is widely used in the production of clothing, bedding, and home decor due to its excellent insulation performance and comfortable touch. Its plush processing can increase the thickness and insulation of the fabric, while also adding a soft visual texture, which is deeply loved by consumers. Considering both fashion and functionality, flannel has become an indispensable part of daily life.

2. What are types of Flannel Fleece?

(1). Dye

Based on customer’s requirements, dye different colors to the flannel fleece.

(2). Print

According to the printing needs of customers, choose different printing methods.

(3). Metallic Foil

Using high temperature hot pressing technology, metal foil is applied to hot stamping on flannel.

(4). Jacquard

Jacquard craftsmanship not only enhances the aesthetic appeal of fabrics, but also maintains the softness and comfort of flannel. ‌

(5). Emboss

When printing, the design pattern plate is placed on flannel and embossed on the surface of the flannel using an embossing machine.

(6). Cut

The flannel cutting process involves using specific tools to cut flannel fabric into specific patterns. ‌

(7). Brush

Brush the fleece in a directional manner according to the design pattern or pattern template to form a three-dimensional pattern or pattern.

(8). Glow in the Dark / Luminous

Flannel luminous fabric is a blanket made of a special material that has a luminous function. ‌

3. Differences Between Flannel Fleece and Coral Fleece

(1). Processing Method

Flannel has added ironing to the process, but coral velvet has not. Coral velvet is knitted with round hole yarn. After printing and dyeing, the finished coral velvet yarn has a dull coral-like surface and a rough hand-feeling. On the basis of the printing and dyeing process of coral velvet, a ironing process is added to flannel. So the finished flannel presents a vertical yarn dispersion, fluffy and glossy cloth, and a smooth and supple feel.

(2). Hand Feeling

On the hand, flannel gives a more comfortable feel because of its delicate texture and soft touch. Coral, on the other hand, gives a warmer feeling because of its plump fluff and thick texture.

(3). Availability and Price

Firstly, flannel is usually treated with fuzzing on its surface to form short and dense fuzz. This plush processing gives flannel good insulation and a soft touch, making it suitable for making winter clothing, bedding, and home decorations. Its appearance and feel are relatively heavy, making it suitable for use in cold weather.

In contrast, coral velvet is processed with special fluff, resulting in a surface texture similar to coral, with longer fluff and lower density. Coral velvet is commonly used in indoor clothing, baby products, and bedding due to its soft and comfortable texture, as well as good moisture absorption and breath ability. Its lightweight appearance is suitable for wearing in spring and autumn seasons or for use in air-conditioned environments in summer.

(4). Certification

We have a GRS certificate, and we also attach great importance to the protection of the environment while producing our products. We also have the OEKO-TEX certificate, which certifies the entire production chain, and we have always cared about the sustainable development of the textile industry.

4. How is Flannel Fleece Used?

Flannel fabric and blankets are widely loved for their comfort and practicality. Let's explore in detail their advantages and uses below:

Advantages of flannel fabric:

(1). Soft and Comfortable:

    Flannel fabric with a soft touch and a warm and comfortable feeling, suitable for winter and household items.

(2). Warmth retention performance:

    Due to its high pile density, flannel fabric has good thermal retention performance, which can effectively block cold air from the outside and keep the human body warm.

(3). Moisture absorption and breathability:

    Flannel fabric has good moisture absorption and breathability, which can quickly absorb and release sweat on the body surface, keeping the skin dry and comfortable.

(4). Wear resistance:

    Due to its dense structure, flannel fabrics usually have good wear resistance, durability, and are not easily worn.

The use of flannel fabric:

(1). Home Furnishings:

    The soft and comfortable properties of flannel fabric make it an ideal choice for making home furnishings, such as blankets, cushions, sofa covers, etc., adding warmth to the home environment.

(2). Baby products:

    For babies, the softness and warmth of flannel fabric are very suitable for making baby bedding, and comforters to protect their sensitive skin.

(3). Decorations:

    Flannel fabric has rich colors and can be used to make holiday decorations or home decorations, adding festive atmosphere or improving home decoration effects.

Advantages of blankets:

(1). Warmth:

    A blanket is a common form of flannel fabric that provides additional warmth and is suitable for use in beds, sofas, or outdoors.

(2). Multifunctional:

    In addition to being used for warmth, blankets can also be used as decorative items or seat cushions to meet the needs of different occasions.

(3). Easy to clean:

    Most flannel blankets are easy to clean and maintain, and can be machine washed or hand washed to maintain cleanliness and hygiene.

The purpose of the blanket:

(1). Sleep products:

    Blankets are excellent sleep companions, providing comfortable warmth and helping people get high-quality sleep.

(2). Interior decoration:

    Blankets are not only practical, but can also be used to decorate indoor spaces, matching the home style and adding a home atmosphere.

(3). Outdoor activities:

    Blankets are also very practical in outdoor activities, such as picnics, camping, or watching outdoor activities, which can provide additional warmth.

In summary, flannel fabrics and blankets play an important role in family life due to their softness, comfort, thermal insulation performance, and diverse uses. Whether it is keeping warm in cold winter or as comfortable decorations in warm summer, they can bring practical and enjoyable experiences to people.

5.Where is Polyester Fiber Produced?

Polyester fiber can be produced worldwide. For instance, China is one of significant countries. Polyester fiber is formed by spinning, the polyester fiber is processed into grey cloth by textile.We are committed to the sustainable development of polyester fabrics, EDITEX can guarantee the protection of the environment in the production process, to achieve sustainable practice.

We have certificates to confirm us:

-GRS

-OEKO-TEX

6.Are flannel and fleece the same?

No, they are not the same.

Flannel is one of fleece, which means flannel is included in the fleece.  Flannel is a soft, suede fabric. It was created in Wales, England in the 18th century. Flannel has many delicate and well-handfeeling fur covering. And it has no exposed weave. It feels soft and smooth. Flannel is plain, clean and generous in color, high in gram weight, more delicate and dense plush, thick fabric, high cost, good warm-keeping.

While,fleece has a lot of types. For example, not only flannel, but also sherpa, polar and faux fur are all parts of fleece. "FLEECE" is just a joint name. 

If you want to know more about them,go www.editextile.com for more information.

7.What are the Types of Flannel Fleece?

(1). Print

①. Flat Screen Printing :

Although the output of flat screen print flannel is low. It is convenient to plate, and the screen repeat is large. Meanwhile, it has many choices to chromatography, sophisticated pattern can be printed individually. Printing pulp volume is more with its three-dimensional pattern. It is suitable for knitted pattern made of polyester. And more adapted to high-end knitted printing.

②. Rotary Screen Printing :

This technic is normally used on cyclic pattern. It uses rabbler to press the mill base in the rotary screen to print on the knitted fabric. Rotary screen print has a fast speed, low maintenance cost and easy to operate. However, the pattern is rougher than flat screen printing.

③. Digital Printing :

Based on the technique of computer, when the computer technology is growing faster, the machine and computer technology has been combined together. Digital printing is to import the pattern RIP into the digital printing machine, and directly print on the fabric by inkjet. Because it is inkjeted as needed, chemicals and waste water will be reduced. This printing way has a protective effect on the environment. But in this way, for some subtle colors, the finished product will have chromatic aberrations.

7.1 The Differenece between Flat Screen Printing, Rotary Screen Printing and Digital Printing

For the printing of flannel blankets, choosing different printing techniques (flat screen printing, rotary screen printing, digital printing) will have different effects and applicability. The main differences between them in flannel blanket printing are as follows:

— Flat Screen Printing —

Principle: Flat screen printing uses a flat screen to print ink through the mesh holes of the screen onto a flannel blanket. The screen is usually laid flat. (Double sides has pattern designs)

Advantage:

Wide applicability: It can be printed on various materials, including flannel blankets.

Vibrant colors: Able to provide rich colors and achieve bright printing effects.

Moderate cost: Suitable for small and medium-sized production, with relatively low initial preparation costs.

Disadvantages:

Relatively slow production speed: Low production efficiency, not suitable for very large-scale production.

Limited image precision: Suitable for large color blocks and simple patterns, with less attention to detail than digital printing.

Application: Suitable for small and medium-sized production of flannel blankets, especially for the design of large color blocks or simple patterns.

— Rotary Screen Printing —

Principle: Rotary screen printing uses a cylindrical screen to print ink onto a flannel blanket through the holes on the screen. (Double sides has pattern designs)

Advantage:

High printing quality: Capable of achieving uniform coverage of high-quality images and colors, especially suitable for large areas of color blocks and patterns.

Strong durability: The printing effect is long-lasting and wear-resistant.

Suitable for mass production: High production efficiency, suitable for mass production, low unit cost.

Disadvantages:

High upfront costs: Requiring the production of circular screen printing and equipment, with a significant upfront investment.

Difficulty in design modification: After the design is finalized, it is difficult to modify and not suitable for frequently changing design requirements.

Application: Suitable for large-scale production of flannel blankets, especially for designs with simple patterns or large areas of color blocks.

— Digital Printing —

Principle: Digital printing involves transferring digital images directly onto fabric and using digital printers for printing. (The front has a patterned design, while the back is white)

Advantage:

High precision and detail: Capable of achieving high-resolution images and complex details, suitable for designing complex patterns.

Strong flexibility: Suitable for small batch production and personalized customization, with simple and convenient design modifications.

Rich colors: It can achieve accurate reproduction of gradient colors and multiple colors, and the image effect is delicate.

Disadvantages:

Relatively high cost: In mass production, the unit cost is relatively high.

Material adaptability: The applicability to certain special materials is poor, but modern technology has improved this.

Application: Suitable for small batches or personalized flannel blankets that require high precision and diverse patterns.

- Summary -

Flat screen printing: Suitable for small and medium-sized production of flannel blankets, suitable for large color blocks and simple designs, with relatively moderate cost.

Round screen printing: Suitable for large-scale production of flannel blankets, especially for large-area patterns and color blocks, with high production efficiency but high initial costs.

Digital printing: Suitable for personalized, small batch, high-precision flannel blankets, capable of achieving complex patterns and details.

(2). Dye

Prepare dyes and necessary additives according to the required color formula. When choosing dyes, it is necessary to consider the characteristics of flannel to ensure that the color is uniform and firm after dyeing. Pre treatment of flannel fabric, including soaking and rinsing, to remove surface residues and improve dye absorption. Use soaking or dyeing machinery for dyeing to ensure that the dye fully penetrates into the fabric. Strictly control the temperature and time during the dyeing process to ensure uniform and consistent dyeing results. After dyeing, wash the flannel fabric with clean water to remove excess dye and substances.Conduct quality inspection on the dyed fabric to ensure uniform color and standard color fastness, and check for any damage or shrinkage.

(3). Metallic Foil

The hot stamping process of flannel is a common decorative technique used to enhance its appearance and texture. Hot stamping can be text, patterns, or decorative elements, usually made through computer design software or molds. Choose the appropriate hot stamping foil according to design requirements, which can be gold, silver, or other colors. Adjust the temperature and pressure of the hot stamping machine according to the characteristics of flannel and the requirements for hot stamping foil. Place the hot stamping foil in the designed position and use a hot stamping machine for hot stamping. Transfer the pattern of gold foil to the surface of the flannel blanket through hot pressing. Check the hot stamping effect to ensure that the pattern is clear, brightly colored, and firm.

①. Gold Foil:

②. Silver Foil:

③. Other Color:

(4). Jacquard

Flannel jacquard is a technique that combines flannel fabric and jacquard craftsmanship, with unique textures and a beautiful appearance. Flannel jacquard fabric is known for its softness, plush coverage, simple and elegant color, and good warmth retention. The plush of flannel covers the fabric without revealing any patterns, and has a soft and smooth feel. It also has a high weight and delicate and dense plush, making it excellent in terms of warmth and appearance. Jacquard weaving is a method of forming patterns on fabrics, which can weave complex and exquisite patterns, adding more design and aesthetics to flannel. ‌

(5). Emboss

Embossing refers to the process of embossing a fabric together with a hot plate, creating an uneven effect such as flowers and patterns on the surface of the fabric. The characteristics of embossing are that the pattern is deep, the pattern is obvious, and the hand feel is rich.

(6). Cut

The flower cutting technique can create shallow groove like contour lines at the edges of the pattern. When light is projected, it produces an artistic effect of "convex relief", making the pattern clearer, more vivid, and perfect. In addition, the cutting process can also overcome and correct defects such as unattractive patterns and uneven lines caused by certain carpet weaving processes.

(7). Brush

Flannel brushing is achieved by customizing the shape and size of flannel, and applying different shapes, sizes, and densities to the surface through mechanical up and down movements. This processing method can create interesting and three-dimensional patterns, adding a special visual experience to the product.

(8). Glow in the Dark / Luminous blanket

The principle of luminescence relies on special environmentally friendly luminescent materials, which absorb sunlight or other light sources during the day and naturally emit light in the dark at night. Soft and comfortable, with a delicate touch, rich elasticity, and excellent insulation performance. After long-term use, it will not deform or pill, and the material is very environmentally friendly, with no irritating odor, harmless to the skin, making the home safer and healthier. The flat and smooth surface is easy to clean, and the pattern printing is not easy to fall off. It can be machine washed or hand washed, making it very convenient to use.

7.2.1 What is Glow in the Dark / Luminous Blanket ?

Flannel luminous blanket is a special blanket that combines flannel fabric and luminous technology.

(1). Flannel fabric

Characteristics:
-Soft and comfortable: Flannel is a very soft and dense fabric with a comfortable touch.
-Strong Warmth: This fabric has good warmth retention and is suitable for use in cold weather.
-Easy to care for: Flannel is usually wear-resistant, wrinkle resistant, easy to clean and maintain.

(2). Luminous technology

Characteristics:
-Luminous function: Luminous technology makes the blanket glow in the dark. Usually, the luminous effect is achieved by adding special fluorescent materials to the fabric or through surface coatings.
-Light absorption and luminescence: Luminous blankets absorb light energy in well lit environments and release it when there is insufficient light (such as at night or in dark environments), thus emitting light.

(3). Characteristics of flannel luminous blanket

Combination advantage:
-Comfort and Warmth: Combining the softness and warmth of flannel, it provides users with a comfortable user experience.
-Night Light Effect: Through night light technology, the blanket emits a soft glow in the dark, increasing visibility and fun at night. Suitable for children to use, it can help alleviate nighttime fears.
-Decorative: The luminous effect can increase the decorative value of the blanket, making it not only practical but also a unique home decoration.

Application scenarios:
-Bedroom: Especially suitable for children's rooms, it has both comfort and night light function, which can help children fall asleep better.
-Living room: As a home decoration, it can provide warm lighting at night.
-Travel: Suitable for night travel, providing additional comfort and security.

(4). Usage and maintenance

-Light source requirements: In order to maintain good night light effect, the blanket needs to be exposed during the day or in a well lit environment to absorb light energy.
-Cleaning method: Usually, it can be cleaned according to the care requirements of flannel fabric. It is recommended to use mild detergent and cold water to avoid high temperature and strong washing, in order to protect the luminous effect.

- Summary -

Flannel luminous blanket is a unique product that combines the comfort of flannel with luminous technology, providing excellent warmth and night visibility. It is suitable for children's rooms, home decoration, and night travel, providing users with comfort and convenience.

7.2.2 How is a Flannel Glow in the Dark / Luminous Blanket Made?

The production process of flannel luminous blanket includes the following main steps:

(1). Choose materials

-Flannel fabric: Choose soft and comfortable flannel fabric as the basis for the blanket. Flannel is usually made of polyester fibers, which have good warmth and softness.
-Luminous materials: Select special luminescent powders or coating materials that can absorb light energy when there is sufficient light and emit light in the dark.

(2). Fabric pretreatment

-Cleaning and tidying: Pre treat flannel fabric, including cleaning and tidying, to ensure cleanliness and stable quality of the fabric. This step helps to remove impurities and excess fibers from the fabric.
-Cutting: Cut the fabric into the desired size and shape according to design requirements.

(3). Add luminous materials

-Coating: Apply luminous material onto flannel fabric. Usually, luminescent materials are applied in a special coating form, by spraying, brushing, or soaking the luminescent powder evenly on the surface of the fabric.
-Mixing: In some cases, luminescent powder may be mixed with glue or other adhesives and applied to ensure that the luminescent material adheres firmly to the fabric.

(4). Drying and curing

-Drying: Dry the fabric coated with luminescent material. This step usually needs to be carried out at a specific temperature and humidity to ensure that the luminescent material is completely dry and fixed.
-Curing: Sometimes further curing steps are required to enhance the adhesion and durability of luminescent materials. This may include heat curing or chemical curing treatment.

(5). Sewing and assembly

-Sewing: Sew the processed flannel fabric into the final shape of the blanket. This includes splicing, stitching edges, and adding any additional decorations.
-Quality inspection: After sewing is completed, conduct a quality inspection on the blanket to ensure uniform luminous effect, firm fabric stitching, and no defects.

(6). Packaging and Distribution

-Packaging: The completed flannel luminous blanket is packaged using protective packaging materials to ensure it is not damaged during transportation.
-Distribution: Distribute packaged blankets to sales channels or directly to customers.

(7). Use and maintenance

-Light source exposure: The luminous blanket needs to be regularly exposed to a light source during use to ensure that it can absorb sufficient light energy and emit light in the dark.
-Cleaning and maintenance: Clean according to the cleaning requirements of flannel, usually using cold water and mild detergent, avoiding high temperature and strong washing, to protect the luminous effect.

- summary -

The process of making flannel luminous blankets involves material selection, fabric processing, addition of luminous materials, drying and curing, sewing and assembly, and final packaging and distribution. Through this series of intricate production steps, the flannel luminous blanket can provide a comfortable touch and unique luminous effect.

8. How to differ from normal flannel blankets brand?

EDITEX, with more than 20 years’ experience of producing flannel blanket.

EDITEX, a brand synonymous with exquisite craftsmanship and unparalleled softness.

Our flannel is meticulously crafted from the finest materials, ensuring a luxurious experience that transcends mere warmth. 

(1). The Essence of Luxury

We believe that comfort shouldn't be the answer to everything. Our flannel is designed to be both cozy and sophisticated. We use only the finest, sustainably sourced materials, ensuring that our products are both luxurious and environmentally responsible.

(2). Unmatched Quality

Our flannel blanket is meticulously crafted to ensure exceptional quality and durability. From the intricate weaving process, we take pride in every detail. Our flannel is incredibly soft, warm, and breathable, providing ultimate comfort for everyone of you.

(3). A Variety of Choices

We offer a wide range of styles and colors to suit everyone’s favor. Whether you're seeking a classic plaid pattern, a modern geometric design, or a glow in dark print, we have the perfect flannel to enhance your space.

(4). Experience the Difference

The moment you touch our flannel blanket, you'll understand that our flannel is not just a fabric; it's a statement of luxury and comfort. Embrace the cozy and elegance that only EDITEX can offer.

 

9. Frequently Ask Questions(FAQ)

(1). What is the Minimum Order Quantity(MOQ)of flannel?

EDITEX accepts 350kg minimum quantity on dyeing and 1000kg order quantity on printing. According to customers’ different needs, we will give different MOQ.

(2). Are there available quantities of flannel?

EDITEX has plenty of flannel fabric in stock. And we have stock flannel blanket in low prices, which can satisfy every customer’s needs.

(3). What certificates that EDITEX have?

EDITEX has GRS and OEKO-TEX certifications. Attach great importance to sustainable development.

(4). Applications of flannel:

Blankets: Rectangular and round blanket with any pattern printing on can be customized.

Bathrobe: Flannel fleece has a good hand feeling.Super soft and durable, very suitable for sensitive skin. Also, it has a good water absorption.

Pajama: This fleece is anti-pilling and won’t fade. Never worry about the allergic symptom. The fabric we use is hypoallergenic.

Hoodie Blanket: To level up the home life standard, we launched this hoodie blanket with huge pockets. Wear it when watching TV or reading, which can relax yourself.

2 in 1 Blanket: You must be tired on a business or a long trip, then this 2 in 1 blanket is suitable for you. It can be folded in a pillow cover and securely attached on trunk. Everytime you want a nap time, unzip it and you will get a blanket.

(5). Features of flannel:

- Versatile

- Durable

- Cozy

- Eco-friendly

- Suitable for four seasons

- Anti-pilling

- Hypoallergenic

- Good water absorption

(6). How to care for flannel or how to wash flannel fleece blanket?

To keep flannel soft and cozy, machine wash it in cold water on a gentle cycle with mild detergent. Avoid using bleach or fabric softeners. Tumble dry on low heat or hang to dry. For stubborn stains, spot clean with a mild soap and water solution. Store your flannel fabric in a cool, dry place to prevent fading and discoloration.

This should help you keep your flannel items in good condition for a long time.